OUTLINE OF THE SYSTEM
• Handing down your technology (Educating newcomers)• Process analysis, Motion analysis, Job improvement.• Management of processing technology (including management of product processing tools)• Process simulation in a sample stage.• Drawing up a process manual including graphics.• Arranging samples and planning papers, etc.• Introducing your company (Introducing your production line)
1. Handing down your technology
• Focusing on the technical points your skilled workers know and handing them down newcomers.• Enabling you to cut down the costs for handing down your technology in the manufacturing industry.• Standardizing differences in the education content taught by each instructor.
2. Job improvements
• Reviewing your job site from a new point of view while dispelling stereotypes.• Generating valuable feedback from people at a job site.• Job improvements that can be conducted concretely through “Visualization”
3. Process analysis
• Reviewing your job site from a new point of view while dispelling stereotypes.• Reducing analysis time by unifying reports
4. Comparison of motion
• Enabling you to visualize the difference between newcomers and skilled workers, and the transition of the level proficiency.
OUTLINE OF THE SYSTEM :
1. A tool at a production site achieved by employing a lightweight and compact digital movie camera.
2. No stopwatch is neededNo needed. The time can be measured directly from moving images on the display.
3. Valuable, moving and still images, which are useful for handing down your technology and process analysis, can be recorded.
4. All images can be arranged (saved/stored), so everybody can handle common data easily All data can be standardized by employing in-house LAN cables, In addition, These data can be exchanged between the headquarters and subcontracted factories.
5. A simulation can be conducted on this system in order to check the balanced of each production line.
6. Related material made up to now in the form of Excel, Word and PDF, etc. can be connected.
SYSTEM STRUCTURE :
| FUNCTION | Detail |
|---|---|
| PHOTO | To arrange (control) data composed of multiple pictures. |
| STANDARD VIDEO | To set the standard time for multiple moving images and/or figure out organization efficiency. |
| COMPARISON VIDEO | To compare and judge two kinds of moving images. |
| MASTER | To edit of inspection defect, workers & machine equipment. |
| BACKUP | To save an important database. |
| END | To quit the program. |
COMPARISON OF MOVING IMAGES :
[Usage Purpose]
• To compare and judge standard moving images (to find improvements)• To compare and hand down your proprietary technology.• To compare and judge the improvement effect of production facilities.
STANDARD MOVING IMAGE :
• The time can be measured from the moving images on the display.• Improvement proposal for the production line.• To hand down the description of operational motion and study the standard time.• Simulation and time measurement in a sample stage.• To check each operation (line balance)
PHOTO :
[Usage purpose]
• To arrange planning papers, to draw up an operational manual.• To record non-defective and defective products, to record front and back views.• Maintenance records of the facilities.
[Introduction of each function]
• Each photo can be displayed relatively on the screen.• Each photo can be enlarged on the screen.• Each edited photo can be printed out.• Where the data is stored can be “visualized”
(Do you remember where the data is stored?)
EXAMPLE IMAGE OF AN ACTUAL OPERATION OF THE DPA SYSTEM :
INFORMATION SHARING :
PERSONAL COMPUTER AND CAMERPERSONAL CAMERA :
Check the following items for the personal computer and the camera
Recommended hardware requirements
Corresponding OS :
Windows XP
CPU :
Above Pentium M or Celeron M Core 2 Duo recommended.
HDD :
Built-in HDD more than 40 GB, External HDD 100-500GB recommended.
Memory :
More than 512 MB 1-2 GB recommended.
Display :
1024x768, 1280x1024 or 1280x800 recommeded.
Chipset :
With the following graphic accelerators, or better RADEON XPRESS 200 M or Intel 915GM(Express)
Graphic memory :
More than 64 MB
Digital camera :
MP4, AVI or MPEG with 640x480 frame (except the H264)
Essential points :
• Installation of MP4 video replay software (codec).[Purpose]- To replay MP4 movies- Install the Ulead Photo Expolore 8.5SE- If you use another MP4 camera, the Ulead Photo Expolore 8.5SE(codec)will be available* A codec is supplied with the purchased camera• Install Windows Office (any of the following versions, 2000, 2003 or 2007).[Purpose]- To control all the mastered sewing machine equipment,descriptions of operations, operator’s name using the Excel- To display photos and material on the screen, and print them out
Note : The DPA system can be operated by using other hardware with performance below requirements in description above, but some trouble may occur according to the condition of the movie.
Windows & WindowsXP are registered trademarks of Microsoft Corporation in the USA and other countries. Intel and Pentium are registered trademarks of Intel Corporation(USA). All other brand or product names mentioned in this catalogue are trademarks or registered trademarks of their respective companies.
Notes related to the above :
• If you share the data (movie) under an in-house LAN environment, 100 BASE or better is required. It is necessary to install and authenticate the software.• When a photo is taken, the resolution should be less than 3.2 million pixels (at 640x380) At higher resolutions, it takes time to display a photo on the screen In addition, large capacity is required to save photos.• To replay movies more smoothly, shut down resident software temporarily, such as antivirus software. Adjust resident software as required.• Selecting a digital camera. Movies should be recorded using the MPEG or MP4/AVI protocols It is important to analyze movies recorded for the purpose of process technology Storage and/or job analysis, etc., without conversion. In addition, in regard to the recording media employed, memory cards are better than Videotape type.
Videotape type recording media:
Recording movies
Converting movies
Analyzing movies
Memory card type recording media:
Recording movies
Analyzing movies
Recommended Sanyo’s digital movie camera :
Note : DMX-CG65: The format employed when saving the MP4 is the H264 typeDMX-type, so this “CG-65” is not recommended.
Qcam Fusion :
Recommended memory card SD card with more than 1 GB :